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Apr.26,2019

EMS Continues Growth as OKI's "Fourth Supporting Pillar"

SUMMARY

OKI's Innovation Promotion Division seeks co-creation partners with whom innovations can be realized together in an aim to create new business opportunities. As a good innovation partner, "What can OKI do? What will OKI do?" - The key person behind each business will introduce the values and possibilities that OKI offers.
The EMS (Electronics Manufacturing Service : mechatronics/ electronics design and production outsourcing service) business was launched in 2002 based on the design/ production technology and abundant experience cultivated from OKI's mono-zukuri (to have the spirit and mind-set to innovate, create and improve products) in the info-communication field. For this 14th round, Masasuke Kishi, head of the EMS Business Group, and Masahito Nozue, deputy head of the aforementioned group and also the head of the group's Planning & Management Division, will talk to us about the current state of OKI's EMS business and future developments.

Masasuke Kishi Executive Vice President Head of EMS Business Group

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Act as virtual factory to fully support customer's mono-zukuri
Deepen group company cooperation and aim to provide more added values

Provide us with an overview of the EMS business and current situation

Masasuke Kishi Executive Vice President Head of EMS Business Group
Masasuke Kishi
Executive Vice President
Head of EMS Business Group

KishiOKI's EMS under the "Advanced M & EMS" brand name is a high-quality integrated mono-zukuri service, which supports high-mix low-volume products based on domestic production that utilizes "reliable/safe" and "long-term stable supply." We provide total service from design to key components (*1), manufacturing, evaluation, and maintenance.

This strategy is the opposite of major overseas EMS companies that are responsible for mass production of specific products, but we are building up experience in areas where Japan boasts high competitiveness, which include high-end products such as info-communication, measurement, industry/FA, infrastructure, medical care, electrical components, and aerospace.

NozueThe EMS Business Group based at the Honjo Plant (Honjo City, Saitama Prefecture), which handles board mounting and assembly inspection, and twelve OKI Group companies (*2) form the EMS Group. We bring together the specialty of each company to provide one-stop service. In order to pursue high quality, high reliability and high efficiency, each plant develops its own unique production technology. We also have a staff of talented individuals with high technical skills worthy enough to be called "Takumi (The master craftsman)."

Masahito Nozue Executive Officer Deputy Head of EMS Business Group Head of Planning & Management Division (additional post)
Masahito Nozue
Executive Officer, Deputy Head of EMS Business Group
Head of Planning & Management Division (additional post)

What values are provided to customers?

KishiWe use the word "virtual factory" to describe the form OKI's EMS is targeting. This means providing customers with an EMS that is as easy to use as their own factory. Several measures have been launched to enhance the virtual factory's ease-of-use and satisfaction.
We are moving forward with "factory visualization," so that customers can check the production status of their outsourced products online. We already offer visualization service of the delivery date called "Advanced Navi," but we will improve usability to make it available to more customers. We are also thinking of "smart existing equipment" as a measure to reduce capital investment and further cut costs. The idea is for us to improve existing equipment and make them smarter rather than relying entirely on the latest equipment for efficiency and advanced production.
Additionally, we are pursuing "concurrent engineering (*3)" to provide values such as cost optimization from the design stage and shortening of product development period. Recently, not only have we received production outsourcing from customers but have also been approached by venture companies stating "We also want to outsource circuit design and hardware manufacturing design." Therefore, we are planning on providing mono-zukuri support to customers that do not have experience with mass production.

EMS is still a new business within OKI. Isn't work necessary to raise awareness?

KishiThat's right. In fact, when I took up my current post back in April 2018, what struck me the most was although each of the group companies involved with EMS possessed outstanding technology and knowledge,lateral collaboration was not going well. Therefore, we launched the "cross-organizational project" to strengthen collaboration within the group according to task, and the first thing we started with was the reform of sales operations including promotional activities.

NozueSpecifically, we are working on two major initiatives. First of all, with the aim of strengthening advertising, we have actively made joint exhibits at specialized exhibitions. This makes it easy for group companies inexperienced with exhibitions to put out exhibits, and makes it easier to promote the strengths of the entire group. Furthermore, those who attend special exhibitions are our potential customers, so there are advantages in terms of sales efficiency.
The other is the active development of organizational sales that introduce customers of EMS group companies to each other with the customers' consent. This serves to appeal the group's entire business and ties in with digging up customer demands other than those already on hand.

KishiWe believe the benefits of raising the EMS Group's unity are enormous. In order to promote group synergy, the presidents of each company meet every other month for a discussion, and the cross-organizational project will be expanded to other tasks such as production, design, procurement, and maintenance.

How about EMS business collaboration = co-creation with external organizations?

Nozue"Co-creation with customers" is the underlining business of EMS to begin with, and considering that we will put more effort into total mono-zukuri support instead of mere production outsourcing, our relationship with customers will grow even stronger.
On the other hand, from the perspective of improving production technology, there are cases where we will work jointly with various manufacturers for equipment introduced to the plants. These companies can also be called co-creation partners. Additionally, in order to flexibly respond to the diversifying customer needs, we are considering forming partnerships with specific outside companies that have technologies and manufacturing capabilities not available within OKI.

KishiCooperation with other OKI business groups is also an important topic to be considered. For example, introducing various technologies possessed by the ICT and Mechatronics Systems Business Groups to EMS Business Group customers or the EMS Business Group responding to customers' requests that other business groups are having difficulty with. We want to draw out "OKI Group synergy" that goes beyond the boundaries of the EMS Group.

Tell us the future prospects of EMS and your enthusiasm for business expansion.

KishiGiven the diversifying consumer needs and declining labor force, outsourcing demand for mono-zukuri, especially the need for high-mix low-volume production, will likely continue to grow. By firmly grasping the current trend, we will contribute to more customers and extend results. Our immediate plan is to achieve sales of 100 billion yen in the 2022 fiscal year, and we intend to gain a solid foothold as OKI's fourth supporting pillar following the ICT, mechatronics systems and printer businesses.
Moreover, we have gathered our younger employees and started a project to draw a vision of what OKI's EMS should be in 10 years. We have high hopes that talents who will be responsible for the future will grow centering on those members to further develop the EMS business.

*1 Key components
Main design parts such as printed circuit boards, FPCs, electrical wires, housings, power supplies, actuators, communication modules, etc.

*2 Twelve OKI group companies
OKI IDS, OKI Engineering, OKI Crosstech, OKI Communication Systems, OKI Circuit Technology, OKI JIP, OKI Techno Power Systems, OKI Electric Cable, Nagano OKI, OKI Printed Circuits, OKI Micro Engineering, OKI Metaltech

*3 Concurrent engineering
A method that reduces development time and cost through simultaneous advancement of multiple processes, and information sharing and joint work among departments during the product development process.

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